In industrial manufacturing, stamping sheet metal, which processes thin metal sheets through cold working to transform them into various industrial products, adapts to diverse needs ranging from tiny electronic components to large equipment enclosures. It is a core process supporting the production of precision components in multiple industries.
Customization Services: Precisely Matching Diverse Needs
Stamping sheet metal has a high degree of customization capability, enabling full-process personalized services according to customer requirements.
- Response to personalized design: The engineering team uses CAD software for precise modeling, optimizes structural schemes by combining product parameters, performance indicators and usage environments, and balances functionality and process feasibility.
- Coverage of multiple specifications and sizes: It can process products ranging from a few millimeters to several meters. Mass production is achieved by adjusting molds and equipment parameters, ensuring dimensional accuracy and interchangeability.
- Customization of special properties: Performance is optimized according to the usage environment. For example, high-temperature resistant stainless steel is selected for high-temperature environments to reduce internal stress; for parts requiring elasticity, SUS301 stainless steel is used and its elasticity is improved through cold working.
Technological Innovation: Promoting Continuous Upgrading of Processes
The development of science and technology has driven continuous breakthroughs in stamping sheet metal processes, improving product quality and production efficiency.
- Integration of intelligent production: Industrial robots, automated production lines and intelligent control systems are introduced to realize full-process automation, reducing errors, improving efficiency, and ensuring production stability and consistent product quality.
- High-precision mold technology: Advanced mold manufacturing technologies are adopted to control dimensional accuracy at the micrometer level. Surface treatment is used to improve wear resistance and service life, reducing costs.
- Application of new processing technologies: New processes such as laser cutting and CNC bending enhance processing capabilities. Laser cutting is suitable for small-batch processing of complex shapes, and CNC bending ensures dimensional consistency in multi-angle bending.
Quality Control: Ensuring Product Reliability Throughout the Process
A strict quality control system is the key to winning market recognition, with strict checks at all links.
- Strict screening of raw materials: A sound procurement and inspection process is established. Metal sheets undergo tests on composition, mechanical properties and surface quality, and only qualified materials can enter production.
- Real-time monitoring of the production process: Online equipment is used to monitor the size, shape and surface quality of products in real time, and deviations are found in a timely manner to adjust parameters.
- Comprehensive inspection of finished products: Before leaving the factory, finished products undergo tests on strength, corrosion resistance, conductivity, etc., and simulated actual environment tests are conducted to ensure product reliability.
Expansion of Application Scenarios: Penetrating into Core Fields of Various Industries
With customized services, technological innovation and reliable quality, the application scenarios of stamping sheet metal are constantly expanding.
- New energy field: It is used in photovoltaic inverter enclosures, wind power equipment connectors, etc., ensuring the stable operation of equipment with good heat dissipation, weather resistance and structural strength.
- Intelligent equipment field: Mechanical arm joints of industrial robots and conveying rails of automated production lines rely on its high precision and wear resistance to meet the strict performance requirements of intelligent equipment for components.
- Rail transit field: Decorative parts of subway carriages and ventilation system components of high-speed railways adopt stamping sheet metal, which improves the quality of rail transit tools and has good weldability for easy assembly.
